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Part Number: DM330023-3

DSPICDEM™ MCHV-3 DEVELOPMENT BOARD (HIGH VOLTAGE)


Power Factor Correction:

  • Maximum output: 1000W at 400V
  • Input voltage range: 85VAC - 265VAC
  • Current feedback circuitry and zero-crossing detection
  • VAC input voltage sensing
  • DC bus sensing and over-current protection
  • Current sensing using external op-amps on the MCHV-3 board or internal op amps on certain dsPIC DSCs

Built-In Power Supplies:

  • 15V power supply, maximum power available 11W
  • 3.3V power supply, maximum power available 2W
  • Additional Protection Circuitry:
  • 250 VAC/15A fuse
  • In-rush current limiter
  • EMI filter


Other Features:

  • Built-in Isolated Debugger / Programmer
  • Real time debug with DMCI integrated MPLAB® or X2C Scope 


Motor Control Interfaces:

  • Three-phase inverter (IPM): 400V/6.5A
  • Hall sensors and Quadrature Encoder Interface (QEI)
  • Phase voltage feedback for sensorless BEMF operation
  • DC bus current sense resistor for single-shunt resistor control
  • Phase current sense resistors for dual-shunt resistor control
  • Over-current protection

Other Features:

  • Isolated Input/Output control switches
  • Compact design and royalty free software
  • LED Indicators for PWM outputs
  • dsPIC33EP256MC506 Internal Op-Amp PIM included (MA330031)
  • Isolated communication ports: USB and RS232
  • 28, 36, 44, 48, 64 and 100-pin dsPIC33F/E/C device support
Part Number: Quantity: Price per Unit (in USD): Total Amt:

Overview


The Microchip dsPICDEM™ MCHV-3 Development Board aids in the rapid evaluation and development of a wide variety of high-voltage motor control applications.  This development board is targeted to control Brushless DC (BLDC) motors, Permanent Magnet Synchronous Motors (PMSM), and AC Induction Motors (ACIM) in both sensored or sensorless operation.  The MCHV-3 can be configured to use with Microchip’s motor control dsPIC Digital Signal Controllers (DSCs), supporting 100-pin Plug-in Modules (PIMs) for the dsPIC33F, E and C motor control devices.   There is also an option to mount a 28-pin SOIC dsPIC33 DSC device directly.  The development board uses a three-phase Integrated Power Module device (IPM) that contains the motor inverter and the gate driver’s circuitry.  The circuit drives 3-phase motors using different control techniques without requiring any additional hardware.  The MCHV-3 supports using either the internal op amps found on dsPIC33E and dsPIC33C motor control DSCs, or the external op amps found on the MCHV-3 board for current sensing.  It also includes Power Factor Correction (PFC) circuitry to meet power regulatory requirements.

The rated continuous output current from the inverter is 6.5A (RMS). This allows up to approximately 2 kVA output when running from a 208V to 230V single-phase input voltage in a maximum 30ºC (85ºF) ambient temperature environment.  Therefore, the development board is ideally suited for running a standard 3-phase AC Induction Motor of up to 1.4 kW (1.8 HP) rating or a slightly higher rated industrial servo-motor.  The IPM is capable of driving other types of motors and electrical loads that do not exceed the maximum power limit and are predominantly inductive. Furthermore, single-phase loads can be driven using one or two of the inverter outputs. The unit is capable of operating from 85VAC up to a maximum of 265VAC.

The MCHV-3 (DM330023-3) complements the MCHV-2 (DM330023-2) and is fully backwards compatible with the previous MCHV-2(DM330023-2) and all motor control PIMs.

Package Contents
  • dsPICDEM MCHV-3 DEVELOPMENT BOARD
  • dsPIC33EP256MC506 Internal Op-Amp PIM (MA330031)
  • Matrix board to configure the MCHV-3 for internal, on chip op-amp use
  • Matrix board to configure the MCHV-3 for external, on board op-amp use
  • USB Cable Assembly

Documentation


Title
Document Id
Leadshine EL5-M0400-1-24 Servo Motor Data Sheet Download a564daa5-d540-46e3-8bc4-b77f8bdad661
dsPICDEM MCHV-3 (DM330023-3) Development Board User's Guide Download 1e4e004b-7371-43c7-b0db-59174818d442
ZD 41K25A-S ACIM Datasheet Download b6102a3a-61fd-4887-8894-106d1023462e

Application Notes


Title
Date
Document Category
Sensorless BLDC Control with Back-EMF Filtering Using a Majority Function 08 Jul 2022 Link Application Notes
Single-Shunt Three-Phase Current Reconstruction Algorithm for Sensorless FOC of a PMSM 14 Aug 2019 Link Application Notes
Integrated Power Factor Correction (PFC) and Sensorless Field Oriented Control (FOC) System for Microchip 32-bit Microcontrollers Application Note 17 Sep 2018 Link Application Notes
Sensorless Field Oriented Control (FOC) for a Permanent Magnet Synchronous Motor (PMSM) Using a PLL Estimator and Equation-based Flux Weakening (FW) Application Note 13 Aug 2018 Link Application Notes
Sensorless Field Oriented Control (FOC) of an AC Induction Motor (ACIM) 03 Jul 2012 Link Application Notes
Sensorless Field Oriented Control (FOC) for a Permanent Magnet Synchronous Motor (PMSM) Using a PLL Estimator and Field Weakening (FW) 30 Jun 2011 Link Application Notes
Sensorless Field Oriented Control of a PMSM using a Sliding Mode Observer (SMO) 04 Apr 2010 Link Application Notes
Integrated Power Factor Correction (PFC) and Sensorless Field Oriented Control (FOC) System 24 Feb 2020 Link Application Notes
Sensorless Field Oriented Control (FOC) of an AC Induction Motor (ACIM) Using Field Weakening 13 Jun 2008 Link Application Notes
Using the dsPIC30F / dsPIC33F for Vector Control of an ACIM 06 Dec 2007 Link Application Notes
An Introduction to AC Induction Motor Control Using the dsPIC30F / dsPIC33F DSC 29 Oct 2007 Link Application Notes

Additional Resources


Additional Information

 

Supported Application Notes:
ACIM Control:
AN908 – ACIM Open Loop V/F
AN984 – ACIM Closed Loop Vector Control
AN1162/AN1206 – ACIM Dual-Shunt FOC with PLL Estimator and Field Weakening

High-Voltage BLDC/PMSM Control:
AN1160 - Back EMF (BEMF) Sensorless BLDC with Majority Detect
AN1078 - Sensorless Dual-Shunt Field Oriented Control (FOC) with Sliding Mode Observer (SMO) and Field Weakening
AN1208 - Field Oriented Control (FOC) with PLL Estimator and Power Factor Correction (PFC)
AN1292/AN1299 - Sensorless Single/Dual-Shunt Field Oriented Control (FOC) with PLL Estimator and Field Weakening