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Part Number: EV78U65A

MCHV-230VAC-1.5kW Motor Control High-Voltage Development Board

Single-Stage Boost Power Factor Correction:

  • Input Voltage: 90 - 230VAC RMS (250VAC Max.)
  • 250 VAC/10A Fuse, EMI Filter, In-Rush Current Limiting
  • Rectifier (Diode Bridge)
  • DC Bus Capacitor Pre-Charge Circuits
  • Digital PFC Control (40 - 80KHz switching frequency range) 
    • AC Input Voltage, DC Output Voltage and Inductor Current Sensing
  • Overvoltage and Overcurrent Detection Circuits
  • DC Output Voltage:  100 – 400VDC (400VDC Max.)
  • Auxiliary Power Supply Circuits
    • 15V/1A (max)11W and 3.3V/2W
  • Dynamic Brake Circuit – 7.5A Peak @25°C
  • Power-On Status LEDs

3-Phase Motor Control Inverter:

  • Integrated Power Module with Temperature Measurement
  • PWM Switching Frequency Range:  5 to 20KHz
  • Minimum Dead-Time – 1us
  • Minimum Input Pulse Width – 1.2us
  • Motor Phase Current - 10A (max per phase @ 25°C)
  • Phase Current Sense Resistors for all Three Motor Phases
  • DC Bus Current Sense Resistor
    • Overcurrent Protection and Single-Shunt Current Control
  • DC Bus Voltage Feedback
  • Phase Voltage Feedback for Sensorless Back-EMF (BEMF)
    • Control and Flying Start (Windmilling) Algorithm Support
  • Hall Sensors Interface for 3 Hall Sensors
  • Quadrature Encoder Interface (QEI)
    • Optical/Incremental Shaft Encoders

Other Features:

  • 120-Pin Edge Connector for Dual In-Line Module (DIM)
    • DSC/MCU Controller Boards (non-isolated) (comes with a dsPIC33AK128MC106 DIM)
  • Isolated PKoB4 Daughter Card for DSC/MCU Programming
  • Isolated USB-UART Interface
    • Debugging and Communications (e.g. X2C Scope Debugger)
  • Xplained Pro Double-Row Header Interface
    • Custom Expansion Boards (non-isolated)
  • Additional Low-Voltage DC Power Supply Input (15 to 30VDC)
    • Powering the Signal Circuitry During Standalone Inverter Board Operation
  • User Interface:
    • Two Debug LEDs
    • Two Push Buttons (isolated)
    • One Potentiometer (isolated)
    • DSC/MCU Reset Push Button (isolated)
    • PWM Output Enable/Disable Jumper (isolated)
    • Power-On Status Indication LEDs
    • Six PWM Output Signal Indication LEDs

Overview


The Motor Control System (MCS) Development Tool Ecosystem enables you to rapidly develop motor control designs controlled by dsPIC® DSCs, SAM, PIC32MK, PIC32MC, and PIC32C MCUs.  The MCS Development Tool Ecosystem consists of modular and interchangeable inverter boards, controller boards (Dual In-line Modules or DIMs), and Xplained Pro headers for user defined expansion.  The MCHV-230VAC-1.5kW Motor Control High-Voltage Development Board is targeted to drive a three-phase Permanent Magnet Synchronous Motor (PMSM), Brushless DC (BLDC) Motor or an AC Induction Motor (ACIM) in both sensored and sensorless operation.

This development board features a front-end single-stage Boost Power Factor Correction (PFC) to meet power regulatory requirements.  The inverter board uses a three-phase Integrated Power Module device (IPM) that contains the motor inverter and the gate driver’s circuitry.  The inverter circuit drives 3-phase motors using different control techniques without requiring any additional hardware.  The IPM is capable of driving other types of motors and electrical loads that do not exceed the maximum power limit and are predominantly inductive.  Furthermore, single-phase loads can be driven using one or two of the inverter outputs.

This board supports using either the internal op amps found on dsPIC motor control DSCs, or external op amps found on the inverter board for motor phase current sensing.  Note that the MCHV-230VAC-1.5kW Development Board requires a compatible motor control DIM to be inserted to run motors.  A dsPIC33AK128MC106 Motor Control DIM (EV68M17A) is included.

Motor Control DIMs:

Package Contents
  • MCHV-230VAC-1.5kW Development Board
  • dsPIC33AK128MC106 Motor Control DIM (EV68M17A)
  • USB Cable Assembly x 2
  • Screwdriver

Documentation


Title
Document Id
Environmental Compliance Certificates of the EV78U65A Download fc70c981-81a4-46e2-8178-4ebdb15c9564
Motor Control High Voltage 230VAC-1.5kW Development Board User's Guide Download e3ee6c5c-052a-4078-89c3-399b25c260d1
ZD 41K25A-S ACIM Datasheet Download b6102a3a-61fd-4887-8894-106d1023462e
Leadshine ELM1S-0400BH60F-SS Servo Motor Data Sheet Download 2ed76023-665e-4e4d-b856-6ad5110bcb8d
Code Examples for MCHV-230VAC-1.5kW Development Board Link 7e7f1e6b-0f23-4447-a665-3a0dd6d2e543

Application Notes


Title
Date
Document Category
Sensorless Field Oriented Control (FOC) for a Permanent Magnet Synchronous Motor (PMSM) Using a PLL Estimator and Equation-based Flux Weakening (FW) Application Note 13 Aug 2018 Link Application Notes
Integrated Power Factor Correction (PFC) and Sensorless Field Oriented Control (FOC) System for Microchip 32-bit Microcontrollers Application Note 17 Sep 2018 Link Application Notes
AN5419 Sensorless Drive for Single-Phase BLDC Motor Using dsPIC33CK 10 May 2024 Link Application Notes
Field Oriented Control of a Three-Phase BLDC Motor using a Rotary Inductive Position Sensor 04 Oct 2022 Link Application Notes
Sensored (Hall Effect Sensor-Based) Field Oriented Control of Three-Phase BLDC Motor Using dsPIC33CK 08 Jul 2021 Link Application Notes
Sensorless Field Oriented Control (FOC) for a Permanent Magnet Synchronous Motor (PMSM) Using a PLL Estimator and Field Weakening (FW) 30 Jun 2011 Link Application Notes
Sensorless Field Oriented Control (FOC) of an AC Induction Motor (ACIM) Using Field Weakening 13 Jun 2008 Link Application Notes
Sensorless BLDC Control with Back-EMF Filtering Using a Majority Function 08 Jul 2022 Link Application Notes
Sensorless Field Oriented Control of a PMSM using a Sliding Mode Observer (SMO) 04 Apr 2010 Link Application Notes
Sinusoidal Control of PMSM Motors with dsPIC30F / dsPIC33F/ dsPIC33E DSC 27 Jun 2011 Link Application Notes
Sensored BLDC Motor Control Using dsPIC Digital Signal Controllers (DSCs) 23 Jun 2005 Link Application Notes